Router Bit Guide – Straight, Flush, and Profile Bits Expl…

Router bits are one of those things where you can spend forever researching or just learn the basics and start making stuff. Here’s what actually matters.

Straight Bits

The workhorse. Flat bottom grooves, dadoes, rabbets, mortises. Get a few sizes – 1/4″, 1/2″, 3/4″ cover most needs.

Two-flute is standard. Single flute removes material faster but rougher. Three flute is smoother but slower.

Flush Trim

Has a bearing the same diameter as the cutter. Follows a template or reference surface and cuts everything flush to it. Essential for template work.

Top-bearing references the top, bottom-bearing references the bottom. Get both eventually.

Profile Bits

Roundover is probably the most used. Softens edges. Get 1/4″ and 1/2″ sizes to start.

Chamfer cuts angled edges. 45 degrees is standard. Looks nice, prevents chip-out.

Ogee makes that fancy S-curve molding shape. Dresses things up when you need it.

Half Inch vs Quarter Inch Shank

Half inch is stronger, more stable, less vibration. Use it whenever your router accepts it.

Quarter inch for smaller routers and detail work. Fine for light stuff but can flex under heavy cuts.

Carbide vs Steel

Carbide. Always. Stays sharp way longer, especially in plywood and MDF. Steel dulls fast. The price difference is worth it.

Starting Your Collection

Don’t buy the big set. Get a 1/2″ straight, a flush trim, a 1/4″ roundover, and a chamfer. Add more as projects need them. Quality over quantity – a few good bits beats a drawer of junk.

David Chen

David Chen

Author & Expert

David Chen is a professional woodworker and furniture maker with over 15 years of experience in fine joinery and custom cabinetry. He trained under master craftsmen in traditional Japanese and European woodworking techniques and operates a small workshop in the Pacific Northwest. David holds certifications from the Furniture Society and regularly teaches woodworking classes at local community colleges. His work has been featured in Fine Woodworking Magazine and Popular Woodworking.

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