Building a Crosscut Sled – Zero Clearance and Perfect 90s

Sled Benefits

Safer crosscuts on table saw. Supports workpiece fully. Accurate square cuts consistently. Essential table saw accessory.

Construction Basics

Plywood base with hardwood runners. Fence perpendicular to blade. Size for typical work. Hold-downs add safety.

Calibration

Check fence square to blade carefully. Micro-adjust as needed. Verify with test cuts. Recheck periodically.

Using the Sled

Hold work against fence firmly. Push through cut smoothly. Kerf in base normal. Replace when kerf widens.

David Chen

David Chen

Author & Expert

David Chen is a professional woodworker and furniture maker with over 15 years of experience in fine joinery and custom cabinetry. He trained under master craftsmen in traditional Japanese and European woodworking techniques and operates a small workshop in the Pacific Northwest. David holds certifications from the Furniture Society and regularly teaches woodworking classes at local community colleges. His work has been featured in Fine Woodworking Magazine and Popular Woodworking.

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