Building a Crosscut Sled: Zero Clearance and Perfect 90s

Sled Benefits

Safer crosscuts on table saw. Supports workpiece fully. Accurate square cuts consistently. Essential table saw accessory.

Construction Basics

Plywood base with hardwood runners. Fence perpendicular to blade. Size for typical work. Hold-downs add safety.

Calibration

Check fence square to blade carefully. Micro-adjust as needed. Verify with test cuts. Recheck periodically.

Using the Sled

Hold work against fence firmly. Push through cut smoothly. Kerf in base normal. Replace when kerf widens.